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How do you choose a VOC sensor?

12th March 2019


ETO-Electrochemical Sensor ETO-Electrochemical Sensor
Metal oxide sensors Metal oxide sensors
PIDS with PCB PIDS with PCB

Arthur Burnley details the factors affecting the choice of VOC sensor

Volatile organic compounds (VOCs) perform many vital roles as fuels, solvents, cleaners, feedstock, sterilants, and more. However, they can be harmful to health and the environment, so it is often necessary to monitor their concentration. By definition, organic compounds contain the element carbon, and exhibit similar chemical properties, which is advantageous from a monitoring perspective. However, these properties unfortunately vary widely between the many thousands of different VOCs, so here we explain the factors affecting the choice of sensor – for both end-users and manufacturers of monitoring instruments. We also highlight the key questions that must be addressed; but first it is important to be aware of the technologies currently available.

What is the main application?

This is the most important consideration because it impacts the choice of technology. For example, the ability to measure a specific VOC may be required, and this would rule out many of the technologies if other interfering VOCs are likely to be present. Similarly, whilst the cost might be attractive, the potential presence of certain inorganic gases may mean that metal oxide sensors are unsuitable. However, in applications such as process monitoring the identity of other gases may be known so the response of a specific type of sensor may be solely attributable to the VOC of interest.

Regulatory monitoring of VOCs in applications such as industrial stack emissions and ambient air quality necessitate certain technologies such as gas chromatography/mass spectrometry (GC/MS) and Fourier transform infrared (FTIR). However, these technologies are less well suited to applications such as leak detection, surveys, workplace safety, personal safety, hazmat, etc. due to cost, power requirements and portability. The most popular technologies for these applications are electrochemical, metal oxide and PID, and by offering all three technologies, Alphasense is able to recommend the most appropriate technology for these applications, taking into account a wide variety of factors, such as:

●    Sensitivity
●    Range
●    Speed of response
●    Specificity
●    Accuracy
●    Interferences
●    Maintenance requirements
●    Longevity
●    Cost

Electrochemical VOC sensors

With resolution from 10 to 50ppb, electrochemical cells are low-cost, low-power, compact sensors. Electrochemical sensors need to be optimised for the target VOC because each VOC requires a different ideal bias voltage for best sensitivity. Also, electrochemical cells respond in about 25 seconds, in comparison with one-to-two seconds for PIDs. Nevertheless, electrochemical sensors are suitable for some applications, where cost is important and performance characteristics are known. For example, Alphasense has developed an electrochemical ethylene oxide sensor for applications including fumigation of certain agricultural products and sterilisation of medical equipment.

Metal oxide (MOS) VOC sensors

Metal oxide sensors are compact and low cost but require more power than electrochemical sensors. Humidity sensitivity and baseline drift are all characteristics of traditional n-type MOS sensors, but Alphasense p-type metal oxide gas sensors have more stable baselines and very low humidity sensitivity. MOS are not as sensitive at low concentrations, compared with PIDs. MOS sensors also respond to high concentrations of some inorganic gases such as NO, NO2 and CO. MOS may be a more suitable technology than PID in applications requiring the measurement of halogenated VOCs such as CFCs.

Photoionisation (PID) VOC sensors

PIDs respond to most VOCs except for small hydrocarbons such as methane, and for some halogenated compounds. Each VOC has a characteristic ionisation potential and the peak photon energy generated in a detector depends on the PID lamp used. For example, a Xenon lamp = 9.6 eV, a Krypton lamp = 10.6 eV and an Argon lamp = 11.7 eV. Hence, the use of an argon lamp provides the largest detection range of VOCs, whereas a Xenon lamp can increase selectivity.

Clearly, the choice of lamp is dictated by the likely VOCs to be measured, lamp lifetime considerations, and the sensitivity and level of selectivity required.

The Xenon lamp (9.6 eV) is suitable for many aromatics and unsaturated VOCs containing at least six carbon atoms (C6+). For example, this lamp is commonly used for the selective detection of compounds such as benzene, toluene ethyl benzene and xylenes (BTEX).

The Krypton lamp (10.6 eV) detects most non-halogenated C2, most C3 and C4+ VOCs. The Krypton lamp is most popular among Alphasense customers because of its high sensitivity and long lifetime: these lamps can operate for up to 10,000 hours. A filtered Krypton lamp, operating at 10.0eV is the best choice for BTEX due to its higher intensity than the 9.6eV lamp.

The Argon lamp (11.7eV) can measure halogenated VOCs, but has a much shorter lifetime.

Users of PID instruments should be aware of the variety of response between different VOCs. Manufacturers of PID sensors provide a comprehensive list of response factors. These figures represent the response of a lamp to a specific VOC relative to its response to a calibration gas – generally isobutylene. So, if the response of a PID to a particular VOC is eight times smaller than it is for the same concentration of isobutylene, then the response factor would be eight. Similarly, if the response factor for a particular VOC is 0.5, the PID response is twice that for isobutylene at the same concentration. Many instrument manufacturers build in response factors to enable the quantification of a specific gas when measured in isolation.

Summary

This article highlights that different sensor technologies are better suited to some applications and careful consideration should be given before making a choice, through discussions with manufacturers.

In addition to the technical considerations outlined above, it is also vitally important to choose the right supplier. For end-users, the effectiveness of their work relies on the accuracy and reliability of their monitoring equipment, and for instrument manufacturers, their brand reputation is built on the quality and reliability of their equipment. It is therefore important to seek suppliers with proven levels of quality and reliability.

For sensor manufacturers, quality management procedures should extend beyond the requirements of ISO 9001. All sensors should undergo a test and validation procedure ensuring complete stabilisation prior to characterisation. Test data should be stored for each and every sensor, including sensitivity, time of response and recovery, and zero offset. This is important because some manufacturers simply record the average test data for a batch, or record test data for a sample from a batch. This increases levels of uncertainty and prevents traceability.

The choice of VOC sensor therefore starts with a discussion about the potential application and suitable technology, and ends with the delivery of an appropriate sensor with traceable test and validation data.

Arthur Burnley is with Alphasense







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