Guide to sensor connectors

Online Editor

For design engineers, one of the key requirements involved in developing a new system is selecting the right connectors for the job. This can be a challenge due to the sheer range of products on the market, but by carefully assessing the different attributes and capabilities of each component, engineers will be able to find the best and most cost-effective options.

Sensor connectors are among the most important types of connector used in the design of commercial electronics. These products are used to connect the various components of sensing technology, such as switches, transducers and the sensors themselves. These systems are widely used in industrial and construction processes, where automation can improve efficiency and the quality of the goods being produced.

Therefore, ensuring the installation of such systems is done correctly is vital, as any issues will prevent the system from functioning smoothly, creating maintenance issues, delays and increased costs.

This overview from Northern Connectors details the different types of sensor connectors, why they are useful and how to install them properly.

Types of sensor connector

The primary use of such connectors is to create complex automated systems, but the variety of processes that these can be used within creates demand for different variants. These range from uses such as simple digital commands, to heavy-duty data and power transfer.

The connectors are easy to differentiate due to their visual features and simple coding system. This means understanding which one to use under any circumstance is mostly fool-proof and practical.

Sensor connectors have a huge range of uses as they are used anywhere sensors are, which is why it is so important to be familiar with them. From factory production lines and speed sensors on motorways, to medical devices and design systems, it is important for a design engineer to be able to identify the right connector for the needs of the application.

Why use sensor connectors?

As well as having a variety of applications, sensor connectors are practical, with many ergonomic benefits. They are typically compact and easy to install, with simple plug-in pins, ensuring that setup and installation of the required connector will be straightforward, even in challenging conditions.

The connectors are also designed to be robust, with shielding and ingress protection options up to the IP67 standard, increasing their viability in difficult environments. This, along with their transmissive reliability, means they are long-lasting and efficient, reducing the chance of needing repairs, and thus minimising downtime so they can continue to function effectively without the need for regular check-ups. This reduces the overall workload for engineers and ensures better performance outcomes for the end user.

With a wide range of functionality comes a necessity to ensure the right plugs and sockets are installed. Fortunately, sensor connectors continue to be flexible due to their high versatility, allowing the use of a wide range of compatible accessories, making it easy to flexibly configure the system according to your needs.

By selecting the right sensor connector that is tailored for their specifications, engineers can maximise the benefits of these components, ensuring the best possible performance for their system.

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