Improving Miniature Boreholes With Microcut Technology

Jon Lawson

Adrian Venetz explains how engineering experts working on improving miniature boreholes use advanced motors to build their machines

Superfinishing boreholes doesn’t immediately sound like the most spectacular business area. But the team at Microcut, a Swiss company from Lengnau, have perfected a technology that has made them internationally sought-after professionals. They have named their procedure “microcut bore sizing”. Put simply, it’s all about touching up the tiniest boreholes. And when we say tiny, we mean tiny: we are talking about dimensions in the micrometre range. The smallest boreholes measure a mere 0.015mm – not even a human hair could fit through them.

“We don’t drill any holes ourselves, we improve existing ones,” explains Microcut engineer, Adolf von Burg. Especially in markets such as medical technology, fibre optic technology and the automotive industry, perfect bores are in demand – think medical cannulas, minuscule injection nozzles or assembly instruments for microelectronics.

Honing technology

In simple terms, the machining process can be considered a kind of grinding process. In technical jargon, it’s called honing. Cylinders in car engines, for example, are commonly treated using honing technology. Only if the cylinders are perfectly round and smooth on the inside can the pistons travel smoothly up and down. Microcut does exactly that – just on a much smaller scale. Depending on the diameter of the bore, a needle-like rod or wire coated with ultra-fine diamond grains or covered in a liquid diamond suspension is guided through an existing borehole. High-precision rotation and longitudinal movement of the wire in the opening enlarges, centres, rounds or polishes the borehole.

The small company processes the workpieces on its own machines in Lengnau according to customer specifications. The main business, however, is the development and sale of such machines to customers all over the world. “First and foremost, we are mechanical engineers,” states von Burg. Microcut produces and supplies around five to 10 customer-specific systems per year. “We can’t complain. There is a lot of demand, especially as our technology is also becoming increasingly popular for larger boreholes of several millimetres.”

Microcut prefers to use motors made by maxon in the machines it has developed in-house. “We have a long tradition of using maxon components,” says development engineer, Thomas Kohler, explaining that he believes that in terms of durability, reliability and precision, maxon’s brushless DC motors are unsurpassed.

Microcut also sources gearboxes, encoders and controllers from the Swiss drive specialist. For some time now, buyer and engineer von Burg has been using maxon’s online shop for this purpose. “A big advantage is that I can directly see the availability and prices of the products. The shop is very convenient and clearly structured.” Microcut engineers have also made frequent use of the possibility of configuring and combining components online. Von Burg comments, “A very helpful tool!”

Incidentally, maxon is not only a supplier but also a customer of Microcut. The Bern-based company processes boreholes in small ceramic parts produced by maxon motor in Sexau.

Adrian Venetz is with maxon motor




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