Getting the best value smart meter for your money

Paul Boughton
Utilities and governments must think ahead when planning a smart meter rollout - early obsolescence is an expensive error. Customise and build in future-proofing to stay ahead of the game, advises Mark England.

With some utilities well underway with smart electricity meter roll outs and now turning their attention to the gas market, and others just starting to look at options for their first smart electricity meters, metrology design and getting the best for your money is an important focus for those tasked with selecting the best option for meter design.

It's tempting, when planning your smart meter rollout to go for the simplest and seemingly safest design option. After all, you have complex issues such as geographical implementation and timescales to deal with, so why wouldn't you just pick a solution from a long-standing and reputable meter manufacturer?

But does that get you the best bang for your buck? The term 'smart meter' has been used (often incorrectly) to represent a variety of products on a spectrum ranging from a dumb meter with a radio attached for remote reading, to a high-tech, high-cost meter with multiple two-way communications interfaces, supporting every conceivable measurement and tariff option, many of which may not be considered necessary today. Off-the-shelf meters may sound like a quick and straightforward option, but inevitably incumbent meter manufacturers have been forced to make many compromises in the design in order to make a product that could be used by a wide range of utilities. A good analogy would be buying a computer made to your specifications from a bespoke manufacturer like Dell, rather than picking up a ready-made one from a high street retailer. The price would be fairly similar, but the features are tailored to meet your needs, such as a high speed graphics card for gaming or extra memory for image storage.

Demands on the applications of a smart meter will increase as other technology develops. As such, meters rolled out in the next few years must have the ability to adapt to changes in application that may happen in ten years' time, or utilities will find themselves with meters that need to be completely replaced every few years just to keep up.

Advances in metrology

Utilities investing in smart meters need to take into account the advances made in metrology methodology, production methods and materials, communications technologies, electronic components, firmware and operating systems. For utilities without internal knowledge in this area, the best approach may be to work with an experienced technology development partner to provide the technical insight. Utilities should make sure that the partners they select to help them develop their smart meters have enough specialist knowledge to be able to predict applications that may become necessary in future and future proof the meter accordingly.

It is important to remember that different utilities and countries will have different IT systems in place, radically different geographies, population densities and housing stocks, a variety of communication requirements, and different distribution infrastructures. So instead of looking at what's available now, each utility should be thinking about what are the essential and desirable requirements for their smart meters and considering a bespoke solution to meet these requirements.

Undertsanding of objectives

A clear understanding of objectives should lead to a finished product that will provide the highest ROI for the utility and strong benefits for consumers. In many cases a bespoke design will provide the best balance between cost and functionality for the meter, and if executed proficiently, will also confer a number of extra benefits such as in-field upgradability, ownership of the design, flexibility of manufacture and supply chain control.

One of the key ways to build for the future is to specify a meter with a larger flash memory capacity - this provides the ability to store firmware images for upgrade purposes, and to record rich, deep data to support future applications such as usage profiling and load disaggregation, for almost no additional cost. Using industry standard processor architectures and hardware interfaces between functional blocks means that, as new improved versions of devices become available from different manufacturers, it is relatively easy to update the design to take advantage of them, and mitigate the risk of component obsolescence. Considering the capability to deliver additional functionality, even if not implemented in the initial firmware, is also likely to extend the useful life of the meter.

Product replacment

Traditional meter manufacturers have built their businesses and manufacturing up around the model of a steady ongoing replacement of product as it reaches the end of its working life. The new waves of smart meter deployment require much larger volumes of meters to be delivered over short periods of time, something that not all traditional manufacturers have been prepared for. This has been evident in North America, where the current rate of electricity meter installations is approximately five times higher than the historical replacement rate. This rapid fluctuation of the supply volume is very familiar to the world of consumer electronics, where products are typically manufactured in high volume by contract manufacturers for relatively short production runs. Capacity can be scaled up and down relatively quickly, and at multiple plants if needed. At the end of the product design life, or a particular wave of installation, the contract manufacturer simply reassigns the production facilities to build different products. By contrast, traditional meter manufacturers who have invested in their own capital-intensive production facilities may struggle to meet these peaks in demand, and have to carry the cost of the line and employees when orders are low - these costs all have to be passed onto the utility as part of the product price, and might affect the cost or payback of the rollout because it is extended over a longer period.

For utilities specifying meter design, the ability for the finished product to be built by a contract equipment manufacturer (CEM) is an important part of the design challenge. This ranges from taking advantage of the tremendous buying power of the CEM by using components widely used in other high volume products, making best use of the CEM's PCB manufacturing and test capabilities, designing out steps or processes with high capital equipment or fixturing costs, using commonly available materials and processes wherever possible, and avoiding single-sourced or long lead-time parts.

Decisions made by utilities now, and how they choose to spend their money, will have a big impact on the success of smart meter roll outs and how consumers perceive the technology in the future. Utilities are in a position to decide on the requirements for their meter, and produce the exact instrument they need, and ensure it will be a valuable asset for a suitably long period. It is well worth investing up front to provide the best ROI for the rollout.

Commissioning a bespoke design means the resulting product can provide a truly smart meter with much more potential than existing offerings. Above all else, it will match the specific utility requirements, and provide a longevity and upgradeability unrivalled by off-the-shelf products. It is this upgradeability that will be key to ensuring the consumer engagement required to make the project a success.

Bespoke meter design in the field

OnStream, which offers a flexible and professional range of meter asset management and installation services to UK energy suppliers, is using Sentec's class-leading Mobius current sensor to produce a customised smart electricity meter that is the first to be developed specifically to fit the particular profile of the burgeoning UK market. This partnership has resulted in the first meter to be launched in the UK to take advantage of the outstanding performance measurement functionality offered by the Mobius platform.

The announcement of the deal coincides with a sea of change in the traditional supply chain in the metering market, as traditional meter manufacturers face competition from new entrants such as systems integrators, and now, MAPs and MAMs are looking at the opportunities offered by custom meter design and build.

OnStream selected Sentec to assist them in creating the right meter for the market, featuring sophisticated communications interface and metrology based on the Mobius current sensor. The performance of Mobius is well-proven: the technology currently acts as the basis for more than 5 million meters in the US. It provides a highly cost-effective platform simplifying the design process which has allowed this meter to be approved for market in record time.

The meter uses GSM which allows it to use the strongest mobile network available for each site. Furthermore, it has excellent memory capabilities, is both robust and reliable and it is particularly suitable for the rapidly changing UK market because it is can be easily upgraded remotely to meet existing and future standards and requirements around functionality, tariffs and home area networking.

Clare Naunton, Smart Development Manager for OnStream concurred: "Smart metering is on the brink of rapid expansion in the UK and it's critical to create a product that is perfectly suited to the region. The days of the one-size-fits-all meters are over and the opportunities in the future are based on increasing modularisation of meter design and lower costs of manufacturing as meters become pure electronic products that are found in every home."

Mark England is CEO of Sentec, Cambridge, UK.

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