Why focusing on agitation in the chemical process?
Agitation is important because maximum efficiency and energy saving are constant goals in chemical engineering.
In the relentless race for efficiency in which every company must compete, a careful analysis of needs and a correct assignment of priorities are essential if investments are to be optimised. Often, for a small marginal cost, a new agitator, carefully chosen, will make a big contribution to the improved performance of an existing system (quality, efficiency and productivity). In the same way, it is possible to reduce electricity consumption of a new or existing installation, kilowatt by kilowatt, agitator by agitator. In today's environment, these economies cannot be neglected, moreover, extending equipment life and reducing maintenance procedures are a constant matters.
Everyday, the science of agitation is evolving. This evolution is giving designers and builders a better selection of agitation equipment not only for common liquids, but also for liquids with special rheological properties (rheopectic, thixotropic, pseudo-plastic or viscoelastic liquids or solutions).
A good definition of the problem is the beginning of a good solution. To achieve this, close collaboration between user and designer-builder is the golden rule. The experience of both partners plays a key role in setting specifications which are ambitious but achievable: mixing time, coefficients of transfer (mass and heat), rate of renewal, size of crystals, distribution of granules, level of homogeneity. A good specification should also define a suitable test programme, run on a pilot scale by the user or by the builder.
A good solution must meet all the requirements (homogenisation, keeping in suspension, gas-liquid or gas-liquid-solid reaction, heat transfer) taking into account special characteristics of each job: chemical kinetics, the effect on micro-organisms, abrasive action, corrosion.
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Milton Roy Mixing (ex-Robin Industries) is based in Avon Cedex, France. www.miltonroymixing.com