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ITCM designs and develops special-purpose machinery and production processes with core strengths in web processing, powder dosing, novel packaging and high-speed assembly automation.



 
 
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Process Engineer - Process Equipment


Rising to an engineering and marketing challenge
 

Rising to an engineering and marketing challenge

Over the years Flotronic Pumps successfully refined an innovative double diaphragm design. Refinement has included the development of a range of pumps that are ideal for handling aggressive chemicals but they are expensive to produce. This means they are not cheap to buy … and so you have little if any penetration of the lucrative lower flow rate aggressive chemical duty range market where budgets can be tighter.
 
“It’s a classic engineering and marketing dilemma,” says Leighton Jones, Director of Technical Sales and Service at Flotronic Pumps. “We were struggling to produce a smaller version of our standard Chemflo pump at a competitive price which was frustrating for customers preferring Flotronic’s air-operated double diaphragm ‘ONE-NUT’ pumps over competitors’ traditional designs.”
 
Chief Engineer Peter Wheal  knew that a reduction in production costs would need radical re-thinking of Flotronic’s existing design and that he also needed to produce a stylish and functional pump that would overcome the inherent mechanical instability of PTFE as a load bearing material. The answer was to machine the new pump – named ‘Minichem’ - out of one solid block of PTFE. 

“This removed the need for separate manifolds and a steel outer casing,” says Peter. “The Minichem is not only cheaper, but also extremely safe with any leakage contained internally. Challenge met!”
 
Enter √ at www.engineerlive.com/epe
 
Flotronic Pumps Ltd is based in Bolney, Haywards Heath, West Sussex, UK. www.flotronicpumps.co.uk
 
 
 

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